NUPI Industrie Italiane · SMARTFLEX fuel piping system

SMARTFLEX single wall system

Lined HDPE primary pipe and electrofusion fittings for product, fill, vent and vapour lines.

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NUPI SMARTFLEX single wall HDPE fuel pipes in three diameters showing the green inner liner

Overview

In the SMARTFLEX range a single wall line is simply the primary pipe laid on its own, without an outer containment pipe. That primary pipe is co-extruded: several layers leave the die at the same time, pairing a PE100 high-density polyethylene body with an inner (and on some models outer) polymer layer chosen for low fuel permeability and chemical resistance. NUPI states that the liner gives a fuel-tight barrier, good wear resistance, strong long-term pressure performance and limited head loss.

NUPI makes the single wall pipe in four families. TSMAH and TSMAU are built to the EN 14125 and Kiwa route, while TSMAXP and TSMAUXP are the UL single wall pipes. Each family has its own colour code and approved uses, so the right pipe can be picked for pressure product lines, suction lines, fill lines, vents or vapour recovery (VR1 and VR2). TSMAH covers the widest span, from 32 mm up to 315 mm outside diameter.

Joints are made with moulded electrofusion fittings: couplers (SME, SMEN), 90 and 45 degree elbows (SGE, SCE), tees (STE, STELV), end caps and reducers, all with long insertion depths for a tight, repeatable joint. Threaded adapters in brass, nickel plated brass or AISI 304 stainless steel, swivel adapters, loose flanges and square flange kits make the transition to pumps, tanks and dispensers. Apex supplies and installs SMARTFLEX single wall lines on Lebanese forecourts and depots, and can advise on which pipe family suits each line.

Key features

  • Co-extruded multilayer primary pipe: PE100 HDPE body with a fuel barrier liner
  • Four pipe families: TSMAH and TSMAU (EN 14125 and Kiwa), TSMAXP and TSMAUXP (UL)
  • TSMAH sizes from 32 to 315 mm (1 to 12 inch) outside diameter
  • Colour-coded pipe so line type can be read on site (green, red or yellow by family)
  • Smooth bore with an internal roughness of 0.007 mm for low pressure drop
  • Electrofusion couplers, elbows, tees, end caps and reducers with long insertion length
  • Threaded adapters in brass, nickel plated brass or AISI 304 stainless steel
  • Maximum operating pressure of the primary pipe 8 bar at 20 °C (32 to 110 mm)
  • Minimum bending radius 580 mm at 32 mm, 900 mm at 50 mm and 1100 mm at 63 mm
  • Polyethylene does not conduct stray currents, so there is no electrolytic perforation risk

Specifications

SMARTFLEX single wall system technical data

SMARTFLEX single wall pipe families, from the SMARTFLEX Technical Manual 195EN08 (sections 1.4 and 1.6). Application codes: PC primary pipe, PS double wall pipe, NV vent, VR vapour recovery, FL fill.
ModelProduct nameOutside diameters (mm)Outside diameters (in)Colour codeApplications
TSMAHSMARTFLEX H32, 40, 50, 63, 90, 110, 160, 200, 250, 280, 3151, 1 1/4, 1 1/2, 2, 3, 4, 6, 8, 10, 12RedNV, VR, FL, PC, PS
TSMAUSMARTFLEX32, 50, 63, 90, 110, 1601, 1 1/2, 2, 3, 4, 6YellowNV, VR, FL
TSMAXPSUPERSMARTFLEX32, 50, 63, 90, 1101, 1 1/2, 2, 3, 4GreenNV, VR, FL, PC, PS
TSMAUXPSUPERSMARTFLEX50, 63, 90, 1101 1/2, 2, 3, 4YellowNV, VR

Figures from the manufacturer's published documentation. Confirm the final configuration with Apex at quotation stage.

Questions

SMARTFLEX single wall system: common questions

Which SMARTFLEX single wall pipe carries UL approval?
NUPI lists TSMAXP and TSMAUXP as its UL single wall pipes. TSMAH and TSMAU are the EN 14125 and Kiwa single wall pipes.
What pressure can a single wall SMARTFLEX line work at?
NUPI gives a maximum operating pressure of 8 bar (116 psi) at 20 °C for the primary pipe from 32 to 110 mm, calculated with hydrocarbons as the test fluid.
How tight can the pipe be bent?
The technical manual gives a minimum bending radius of 580 mm for 32 mm pipe, 900 mm for 50 mm and 1100 mm for 63 mm. No bending radius is given for 90 and 110 mm.

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